Heatsink alternatives! post links, ideas and examples here

A catch-all category for LED-related questions, content, news, rumors, or whatever. If it doesn’t fit elsewhere, put it here.
unkle_psycho
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I spent a couple of decades in Asia. We used to import chopper engines, make frames from iron tubing and build the rest of the bike from salvaged goods... I just loved the garbage dumps/ salvage yards there. They had entire industrial areas just selling salvaged junk imported from Japan.
Gold mines :D

Here in Finland the socialists just do everything for face value. They created this huge government sponsored network of recycling centers, but they don't have a single location where someone could get recycled materials. They just opened a chain of flea markets that killed the market for all the real second hand shops, and got a couple of artists to make lousy stuff from recycled materials. They pride themselves for progressive recycling but its really a freak show.
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unkle_psycho
LED Wizard
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Here is an interesting product. Aluminum shelf for greenhouses, 40kg weight limit. It has 6 600mm extrusions ready to use.

With slight modification this could be used as a frame hung from above. It would be a really cool option for a 2x4 in a room where you could screw it into the wall. How about a 2x4 vertical with plants in two layers :P
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Hydrofood
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unkle_psycho wrote:
Wed Mar 27, 2019 11:04 am
Here is an interesting product. Aluminum shelf for greenhouses, 40kg weight limit. It has 6 600mm extrusions ready to use.
Is your this in reply to my post?
I’m trying to visualize what your saying.
unkle_psycho
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sorry! forgot to put the link... its certainly not the cheapest solution, but still rather cheap and would barely take any work

https://www.bauhaus.fi/kasvihuoneen-hyl ... -duty.html

Now I found an angle extrusion which seems a little flimsy, but costs 2.20e for 3m... its just ridiculous, and I think sufficient for softly driven strips (gen 2's at around 950mA)

https://www.bauhaus.fi/kulmasuoja-profi ... 3-3-m.html

I want to take a moment to do some benchmarking, so making different builds and marking up what I used in parts and time.
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unkle_psycho
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So I finished my fixture. I went to buy the 2.20e/3m alu extrusion, it was 0.6mm thick, and so weak that it just rolled up when I tried to drill a hole into it.

I felt it got pretty solid after I glued the strips to it, I'm already sure it works, although its not torture proof. Heatsinks for 6 4 foot strips were 6.60, and the frame elements 1.90e. So besides the drivers and diodes the build was less then 10$
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Nuggie
LED Maniac
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Post a pic!
If your aunt had balls she'd be your uncle.
unkle_psycho
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Will do, just need to scrub the data of the pictures
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The_Mouse_Police
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I noticed that nailing plates are awfully cheap. With some thermal adhesive, they could make a cheap and dirty heatsink for something like $0.40/ft, if bought by the box. Probably not good for hard driving, but better than nothing with regular PCB strips, I would imagine.
unkle_psycho
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Are they aluminium? just googled them and only got hits for steel
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The_Mouse_Police
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Steel. They are very thin, though, and would cool alright, for what surface area they can add. Also, they could double as mounting aids.

While you wouldn't design a heatsink from steel, sure, the LED package to board and board to heatsink junctions are going to dominate with lower overall temperatures, and almost any thin metal will be a substantial improvement.
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